Mar 31, 2011
The Hindustan Photo Films has completed 50 years of service to the Nation
and has completed its Golden Jubilee. Your Directors present the
fiftieth (50th) Annual Report on the working of the Company along with
the audited accounts for the year ended 31st March 2011, report of the
Statutory Auditors and the comments thereon by the Comptroller and
Auditor General of India.
Corporate Performance
The audited financial data for the last ten years are summarized below
along with the Cash flow statement for 2010-11.
Share Capital
The Authorised and Paid up Capital of the Company as on 31st March 2011
stood at 210 Crore sand Rs204.87 Crores respectively.
Fixed Deposit
No deposit has been received by the Company during the year under
report.
Corporate Results
Production
The production during the year was 1.61 M.Sq.m valued at Rs. 4077.59
Lakhs as against 0.961 valued at Rs. 2625 Lakhs achieved during the
previous year. The item wise production is given below:
(In Million Sq.m)
2010-11 2009-10
Cine Products à 0.004
X-Ray (Ind. Indl. X -Ray) 1.153 0.810
Graphic Arts 0.446 0.135*
Others (Miscellaneous)* 0.345 0.012
Total 1.944 0.961
-Includes job order production of 0.331 0.023
Though production in the current year shows an improved trend as
compared to the previous years, the low volume of production is
attributable to increased raw material cost and lack of orders due to
stiff competition from MNCs in the domestic market. The Company
continues to explore areas for diversifying its activities. The amount
of Rs. 30 Crores received towards Working Capital as a part of the fund
infusion for Revival was ploughed into operations fully and it has
helped in the increased turnover.
Financial Data for the last ten
years Year ending 31st March
2002 2003 2004 2005 2006
Production 2978.36 2667.32 2746.66 1519.52 1536.95
Sales 2895.03 2697.80 2778.39 1738.56 1461.41
Net Profit/Loss 35371.86 38539.24 44302.47 49641.27 56090.18
Growth Rate (%)
-Turnover 13.89 -6.81 2.99 37.43 5.94
-Production 25.82 -10.44 2.97 -44.68 1.15
Net profit(As a % of)
-Turnover -1221.81 -1428.54 -1594.54 -2855.32 -3838.09
-Capital employed' -69.91 -79.77 -101.67 -124.68 -150.50
Networth - 161088.24 -199518.26 -243506.90 93148.16 -349138.34
Inter
Corporate loan 3607.00. 3607.00 3607.00 3607.00 3607.00
Gross Block
(Excluding
Capital WIP) 71504.98 71506.72 72062.52 72063.41 72063.70
Gross Block
(Including
Capital WIP) 71513.18 71514.92 72062.52 72063.41 72063.70
Inventories 1683.23 1526.90 1415.02 1113.41 1201.94
Depreciation 3289.70 3288.33 3386.32 3354.04 3328.61
Interest 29024.34 33649.46 38835.10 44698.45 51595.13
2007 2008 2009 2010 2011
Production 1768.22 1761.53 2409.93 2549.80 3992.46
Sales 1459.64 1716.53 2618.48 2625.01 3718.32
Net Profit /
Loss 65305.92 78949.15 89026.05 100921.51 115665.42
Growth Rate (%)
Turnover 0.14 17.62 52.54 0.25 41.64
- Production 15.05 0.38 36.81 5.80 56.55
Net profit
(As a % of)
-Turnover 4475.03 4599.35 3399.91 3844.01 3110.69
- Capital
employed* 192.51 269.87 338.11 418.00 552.81
Networth 414444.27 493093.42 582019.47 682840.98 798406.40
Inter
Corporate
loan 3607.00 3607.00 3607.00 3607.00 3607.00
Gross Block
(Excluding
Capital WIP) 72.65.78 72078.91 71552.47 71566.57 71566.75
Gross Block
(Including
Capital WIP) 72.65.78 72078.91 71552.47 71566.57 71566.75
Inventories 1617.27 1607.00 1411.14 13996.93 1541.50
Depreciation 3323.37 3315.40 321.61 3212.35 3166.17
Interest 60230.85 71820.89 83014.38 95498.84 111525.07
Turnover and Loss
During the year under review, the Company achieved a turnover of Rs.
37.18 Crores as against f 26.25 Crores in the previous year. The
Company's . operations resulted in a net loss of X 1156.65 Crores for
the year as compared to a net loss of Rs. 1009.21 Crores in the previous
year. The operating loss during the year was X 11.84 Crores as against
Rs. 13.46 Crores during the previous year. Low capacity utilisation and
the prevailing market scenario besides heavy interest burden continue
to be the major factors affecting the financial position of the
Company. The Company adopted various strategies to improve its
operations and effected cuts in its administrative expenses. These
processes would be pursued vigorously to improve its financial position
and bring down the operating loss further in the coming year.
MOU 2010-11
We are to inform that during the year 2010-11, the Company had entered
into a MOU with the DHI, envisaging achievement of Production of X
77.84 Crores and Sales of X 73:51 Crores . Amidst various constraints,
the Company has significantly achieved production and sales of Rs. 39.92
Crores and X 37.18 Crores respectively which is 56.55 % and 41.64 %
growth over the previous year.
Polyester Base Medical X-Ray, Industrial X-Ray and Graphic Arts Films
Plant The Plant has produced 1.50 M.sq.m of Films during the year under
report as against 0.923 M.sq.m during the previous year. The
performance of the Plant is expected to improve in the coming year.
Research and Development
Specific Areas in which R&D was carried out by this Company,
R&D activities were carried out on New Product,
Development, Product/Process Improvement, Technology Up gradation,
Import Substitution , Cost Reduction and Production Trouble Shooting
works.
Benefits derived as a result of the above R&D,
Company's requirements with respect to 13 Specialty Chemicals were met
by manufacturing the same at Organic Synthesis Unit resulting in cost
savings of Rs 30.88 Lakhs.
Following products, for which Plant Trials are in progress, will soon
be commercialized.
- Graphic Arts Red Laser Scanner Film /Image Setter Film
- Inkjet Paper
- Subbing of polyesterX- ray Base
- Digital X-ray Film
- Medical Imaging
Film (Panchromatic)
- Laser Printer Film
- Acid Violet dye and KF 508
dye (import
substitution)
Future Plan of Action
Future R&D program covers Development / implementation of know-how
For the following:
a) Improvement/Cost reduction on the following products:
1. Medical X-ray Film
2. Graphic Arts Red Laser Film/Image Setter Film
3. Industrial X-ray Film
4. Medical X-ray (Ortho) Film
5. Processing Chemicals Developer and Fixer
b) Developmental Work on following Products
1. Low Speed Industrial X-ray Film (IRF 100 and IRF50)
2. Indigenization and Manufacturing of Fine Chemicals
3. Acid Violet Dye(import Substitution) for Graphic Arts Gel backing
4. KF 508 Dye (Import Substitution) for Graphic Arts Products
5. Silkscreen Printing Film
6. Thermal Imaging Film
7. Thermal Paper
c) Non Silver Digital Imaging Technology
New Product for Non Silver Digital Imaging Technology works in
association with M/s Techno Imaging Systems (P) Ltd., Mumbai,
progressed well and the Company could generate job order revenue of
several lakhs rupees
Production trial of Non Silver Screen printing Film was successfully
carried out and Non-Silver Medical Imaging Film production trial will
be taken in association with M/s Technova
R&D Expenditure ( In lakhs)
a) Capital : Nil
b) Recurring : 83.12
c) Total : 83.12
d) Total R&D expenditure as
a % of total turnover 2.24%
Technology absorption, adaptation and Innovation:
Information regarding imported technology - Collaboration agreement
if any - Technology import
- Year of import V Nil
- Has technology been fully absorbed I
- If not fully absorbed, areas where it J has not taken place,
reasons therefore
Quality Assurance
HPF an ISO 9001:2000 Company has now been accredited with ISO 9001:2008
certification by the British Certifications INC under JAS-ANZ and has
taken various steps to maintain the quality standard of its products.
The Quality Assurance Department checks all incoming raw materials and
packing materials for their suitability for use in production. Raw
materials from new sources are also developed. Annual vendor rating
analysis are carried out to study the performance of suppliers of raw
materials, chemicals and packing materials. Sensitivity of the fresh
and aged photographic goods are measured. All finished goods are checked
by QA as a first customer to see that no defective material is passed
on to the customer. QA has addressed the concern of the customer at the
point of usage. Analysis on production/rejection performance are done and
circulated to production division, as feedback information.
QA guides Production in online corrective and preventive action, to
realise quality target. Statistical sampling plans are being suggested
for new products. QA carries out the task of updating testing methods
and revising specifications for existing products and drawing
specifications for new products. QA has Radiographic testing
facilities, facilities for testing of waste water, drinking water and
process water.
To keep track of performance of our products in the market customer
complaint details are studied periodically. The quality performance
index was within the target level of 6 sigma.
Energy Conservation Electrical Energy conservation
The power factor was always maintained well above 0.95 by power
capacitors according to the requirement. Energy efficient copper chokes
were installed and maintained. Heater and lighting loads were
regulated. Power transformers were utilised to the optimum level.
Preventive maintenance schedule was strictly followed to improve
efficiency of motors and other equipments. Optimum utilization of
process equipment was made based on production schedule. The cold
storage compressor was effectively operated with the help of Automatic
Control Circuit. The Plant operations were sustained with reduced level
of maximum demand. Street lights and security lights were effectively
utilised with the help of timer circuits.
Thermal Energy Conservation
Combustion control in Boiler and in Hot Water Generator was maintained
at reduced level of excess air. The blow down level was optimized by
monitoring the feed water and blow down water quality. The Boilers and
Hot water generator operation was optimized by staggered production
schedules. Strict follow-up of preventive maintenance activities was
done.
As a result of the above measures, savings to the tune of Rs. 22 Lakhs
was achieved.
Personnel
The total number of permanent employees as on 31st March 2011 stood at
731. Based on the order of the Supreme Court and approval of DHI vide
Order No. 19(10)/2009-PE.III 20th Oct 2010, 56 persons working as
casual workers/ NMRs were appointed as regular employees.
The representation of SC and ST categories in the total employees'
strength was as follows:
Representation of SC category : 130(17.78%) Representation of ST
category : 42(5.75%)
The Company continued to follow the reservation policies in respect of
scheduled caste and scheduled tribe communities in accordance with the
directives issued by the Government of India from time to time.
The total strength of ex-servicemen employed by the Company as on 31st
March 2011 stood at 16 representing 2.19 % of the total strength. The
number of physically handicapped employees stood at 22 as on 31st March
2011 consisting of 3 blind, 9 or the handicapped and 10 deaf and dumb
employees.
With the trend of manpower rationalization continuing, 45 persons have
been relieved on VRS during the year and the available manpower is
being put to the best possible use.
Training and Development
The Company has a full-fledged Training and Development Department to
take care of the training needs of the employees. Internal training
programmes were conducted.
Industrial Relations
By and large, the Industrial Relation scenario remained cordial. The
Industrial Relations Committee comprising of Management and Trade
Unions representatives met and discussed from time to time to resolve
various industrial problems.
Environment
For maintaining ecological balance, the Company has done some
conservation programmes. Effluent treatment and disposal systems have
been fine-tuned in compliance with all the statutory rules and
regulations. During the year under report, the Company has spent Rs. 5.57
Lakhs in this regard.
Insurance
Assets of the Company were generally insured.
Implementation of official language
The Company continued to take effective steps for implementation of the
provisions of the Official Language Act and the instructions received
from the Central Government in this regard from time to time.
Development of Ancillaries
During the year under report, the Company purchased materials to the
tune of rs. 195.03 Lakhs from Ancillary and SSI Units for its
production requirements.
Contribution to Exchequer
During the year under review, the contribution made by the Company to
the Exchequer - both central and State has been of the order of rs.
572.73 Lakhs by way of Sales tax, Octopi, Customs duty and Excise duty
etc.
Vigilance Activities
Vigilance Department continued to keep strict vigil within the
Organization. The Department was engaged in activities like
investigation of complaints from various sources, conducted surprise
inspections and detailed inspections of transactions. To improve Vigilance
administration and to ensure transparency all open/limited tenders were
put on the website of the company. Purchase Manual and Marketing Manual
was updated in accordance with CVC guidelines. A compendium of
vigilance guidelines framed by Chief Vigilance Officer has been
forwarded to Head of Departments for adherence. Interactive sessions on
vigilance with Head of Departments were also conducted by CVO.
Deficiencies with regard to systems and procedures were pointed out for
necessary remedial actions. The practice of opening of tenders in the
presence of trade representatives was introduced to bring out more
transparency in the organizational transactions. The department
recommended for introduction of Electronic Fund transfer and
e-tendering. Vigilance Awareness Week was observed from 25.10.10 to
01.11.10 in a befitting manner.
RTI Act
The Company has implemented the provisions of the RTI Act 2005 and has
nominated the following officials:
Public Information Officer:
Mr. A.B. Kumar Assistant Public Information Officer:
Ms. M. Gita Appellate Authority :
Mr. P. Jagadeeswaran, CMD
All applications and first appeals received under RTI during the year
2010-11, have been addressed.
Particulars of Employees
Information as per Sub-section 2(A) of Section 217 of the Companies Act
1956, read with Companies (Particulars of Employees) Rules 1975, and
forming part of Directors' Report for the year ended 31st March 2011-
Nil.
Directors
Shri. P. Jagadeeswaran, Director (Finance) continued to hold additional
charge of the post of Chairman-cum-Managing Director- HPp.
Audit Committee
As on 31.3.2011, the Audit Committee comprised of the following
members: Shri R.Subburathinam Independent Dir Chairman Shri Gautam
Basil Independent Dir Member
Shri G.R.Sundaravadivel Nominee Dir Member Shri Shashank Goel Part time
Govt. Dir Member
Shri. Shashank Goel, Government Director resigned from the Board of the
Company with effect from 24.3.2011.
Directors' Responsibility Statement
As per requirements of Section 217 (2AA) of the Companies Amendment Act
2000, your Directors hereby declare that:
i. In the preparation of the annual accounts, the applicable accounting
standards have been followed along with proper explanation relating to
material departures.
ii. The Directors have selected such accounting policies and applied
them consistently and made judgments and estimates that are reasonable
and prudent so as to give a true and fair view of the state of affairs
of the Company at the end of 31st March 2011 and of the profit or loss
of the Company for that period.
iii. The Directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of this Act for safeguarding the assets of the Company and
for preventing and detecting fraud and other irregularities.
iv. The Directors have prepared the annual accounts on a going concern
basis.
Auditors
M/s. Padmanabhan Prakash & Co., Chartered Accountants, Chennai have
been appointed by the Government of India as Auditors of the Company
for the financial year 2010-11.
Corporate Governance
In compliance with the requirements of Clause 49 of the Listing
Agreement with the Stock Exchanges, the following are annexed to this
report:-
- The Management Discussion and Analysis Report
- A report on Corporate Governance
- The Certificate of the Auditors on Corporate
Governance
Status before BIFR / AAIFR / Revival
Consequent upon recommendations of BIFR and AAIFR for winding up of
HPF, in the year 2005, the Unions, Officers Association and the Company
had approached the Madras High Court and has obtained a stay on further
proceedings of BIFR and AAIFR. In the meanwhile, with the approval of
the Government, a Revised Revival Strategy for HPF was drawn up by
Consultants, M/s Ernst & Young. The Ministry of Heavy Industries, after
consideration of the report had forwarded the same to the BRPSE in Apr
2008.
The Revival proposal of HPF has been considered by BRPSE and
recommended for approval to the Govt. A CCEA note was circulated by DHI
and the recommendations were put up to the Cabinet for consideration.
The Cabinet secretariat has reviewed the note and referred it to a
committee of Secretaries for their views. The Company now awaits final
nod of the Cabinet to the Restructuring Proposal, as approved by BRPSE.
The Company has entered into a MOU with the Govt, for the year 2011-12
involving production/ sales target ofRs. 81.50 Crores each. In
anticipation of Revival, the Company is committed to achieve these
targets in the coming year.
Acknowledgement
Your Directors wish to place on record their sincere thanks to the
Government of India, particularly the Department of Heavy Industry, the
Bankers, valued customers, for their co- operation and support. Your
Company sincerely appreciates the valuable services rendered by the
employees of the Company. Their efforts and support for the cause of
revival was commendable.
For and on behalf of the
Board of Directors
S. Girish Kumar
Chairman-cum-Managing Director
Mar 31, 2010
The Directors present the Forty Ninth Annual Report on the working of
the Company along with the audited accounts for the year ended 31st
March 2010, report of the Statutory Auditors and the comments thereon
by the Comptroller and Auditor General of India.
Corporate Performance
The audited financial data for the last ten years are summarised below
along with the Cash flow statement for 2009-10.
Share Capital
The Authorised and Paid up Capital of the Company as on 31st March 2010
stood at 1 210 Crores and I 204.87 Crores respectively.
Fixed Deposit
No deposit has been received by the Company during the year under
report.
Production
The production during the year was 0.961 M.Sq.m valued at X 2549.80
Lakhs as against 0.956 M.Sq.m valued at Rs. 2409.93 Lakhs achieved during
the previous year. The itemwise production is given below:
(In Million Sq.m)
2009-10 2008-09
Cine Products 0.004 0.010
X-Ray (Incl. Indl. X-Ray) 0.810 0.802
Graphic Arts 0.135* 0.135
Others (Miscellaneous)* 0.012 0.009
Total 0.961 0.956
*Includes job order production of 0.023 0.005
Though production in the current year shows an improved trend as
compared to the previous years, the iow volume of production is
attributable to lack of timely and adequate working capital, increased
raw material cost and lack of orders due to stiff competition from MNCs
in the domestic market. Government support was sought for continuous
operation of the plants and increasing production and an amount of Z 30
Crores was received during Feb 2010 towards Working Capital as part of
Revival Fund infusion and to meet pending orders. The Company continues
to explore areas for diversifying its activities.
Turnover and Loss
During the year under review, the Company achieved a turnover of Z
26.25 Crores as against Rs. 26.18 Crores in the previous year. The
Companys operations resulted in a net loss of Rs. 1009.22 Crores for the
year as compared to a net loss of Rs. 890.26 Crores in the previous year.
The operating loss during the year was Rs. 13.46 Crores as against Rs.
13.73 Crores during the previous year. Low capacity utilisation and the
prevailing market scenario besides heavy interest burden continue to be
the major factors affecting the financial position of the Company. The
Company adopted various strategies to improve its operations and
effected cuts in its administrative expenses. These processes would be
pursued vigorously to improve its financial position and bring down the
operating loss further in the coming year.
MOU 2009-10
We are glad to inform that during the year 2009-10, the Company had
entered into a MOU with the DHI, envisaging achievement of Production
and Sales of X 26 Crores each. Amidst various constraints, the Company
has successfully achieved / surpassed these targets significantly and
achieved production and sales of X 26.16 Crores and t 26.25 Crores
respectively.
New Product
A new product Red Laser Scanner Film was launched recently. In order to
have a foothold in the SAARC market where Sri Lanka is the leading
player and Export hub, a party has been identified to market the same.
Exports
In spite of overall recession across the Globe and Financial Meltdown
during the year the Company continued to receive numerous enquiries for
Export of its Products to Overseas buyers. These kind of bulk enquiries
certify the existence of significant export market for our products
which could be tapped. Sensing the necessity to be in the overseas
market for our long term survival, the Company established contact with
a Chinese party for export of its products to China mainly for
Industrial X-ray films. Based on trial order, it is found that the
Quality was found acceptable to the customers of China. Promotion of
regular exports through this party is understudy.
The Company continues to strive to expand its Overseas Business in
spite of deterring factors like price and supply constraints affecting
our export efforts.
Polyester Base Medical X-Ray, Industrial X-Ray and Graphic Arts Films
Plant
The Plant has produced 0.923 M.sq.m of Films during the year under
report as against 0.937 M.sq.m during the previous year. The
performance of the Plant is expected to improve in the coming year.
Research and Development
Specific Areas in which R&D was carried out by this Company
R&D activities were carried out on New Product Development,
Product/Process Improvement, Technology Up gradation, Import
Substitution, Cost Reduction and Production Trouble Shooting works.
Benefits derived as a result of the above R&D
Companys requirements with respect to 10 Specialty Chemicals were met
by manufacturing the same at Organic Synthesis Unit resulting in cost
savings of Rs. 29 Lakhs.
The following products were commercialized with know-how developed at
R&D.
- Industrial x-ray with further low coating weight
- Medical x-ray (Blue) on a large scale with low coating weight.
Following products, for which Plant Trials are in progress, will soon
be commercialized.
- Graphic Arts Red Laser Scanner Film/Image Setter Film
- Inkjet Paper
- Polyester Subbed Base
- Digital X-ray Film
- Medical Imaging Film (Panchromatic)
- Laser Printer Film
Future Plan of Action
Future R&D program covers Development / implementation of know-how for
the following:
a) Improvement/Cost reduction on the following products:
1. Medical X-ray Film
2. Graphic Arts Red Laser Film/Image Setter Film
3. Industrial X-ray Film
4. Medical X-ray (Ortho) Film
b) Developmental Work on following Products
1. Low Speed Industrial X-ray Film
2. Indigenization and Manufacturing of Fine Chemicals
3. Acid Violet Dye(lmport Substitution) for Graphic Arts Gel backing
4. KF 508 Dye (import Substitution) for Graphic Arts Products
5. Sslk Screen Printing Film
6. Thermal Imaging Film
7. Thermal Paper
c) Nan Silver Digital Imaging Technology
New Projects for >Mon Silver Digital imaging Technology works In
association with M/s Technova Imaging Systems (P) Ltd., Mumbai,
progressed well and the Company could generate job order revenue from
the same.
Based on the R&D Coater trials of Non Silver Digital imaging Film for
Textile Printing, the Technology has been transferred from R&D to
Production and Commercialized. Fine tuning works of Non Silver Medical
Imaging Film and Screen Printing Film are in progress.
R&D Expenditure (Rs. In lakhs)
a) Capital Nil
b) Recurring : 78.47
c) Total : 78.47
d) Total R&D expenditure
as a % of total turnover : 2.99%
Technology absorption, adaptation and innovation:
information regarding imported technology
=* Collaboration agreement if any
- Technology import
=* Year of import NIL
- Has technology been fully absorbed
- If not fully absorbed,, areas where it
has not taken place, reasons therefore
Quality Assurance
HPF is an ISO 9001:2000 Company and has taken various steps to maintain
the quality standard of its products.
The Quality Assurance Department checks all incoming raw materials and
packing materials for their suitability for use in production. Raw
materials from new sources are also developed. Annual vendor rating
analysis are carried out to study the performance of suppliers of raw
materials, chemicals and packing materials. Sensitivity of the fresh
and aged photographic goods are measured. All finished goods are
checked by QA as a first customer to see that no defective material is
passed on to the customer. QA has addressed the concern of the customer
at the point of usage. Analysis on production/rejection performance
are done and circulated to production division, as feedback
information.
QA guides Production in online corrective and preventive action, to
realise quality target. Statistical sampling plans are being suggested
for new products. QA carries out the task of updating testing methods
and revising specifications for existing products and drawing
specifications for new products. QA has Radiographic testing
facilities, facilities for testing of waste water, drinking water and
process water.
To keep track of performance of our products in the market, customer
complaint details are studied periodically. The quality performance
index was within the target level of 6 sigma.
Energy Conservation
Energy conservation measures adopted during the previous year were
continued for the year 2009-10 viz;
An independent Energy Audit cell has been constituted to look after
Energy conservation activities. Maximum demand was reduced to the
barest minimum level. The power factor was always maintained well above
0.90 by power capacitors according to the requirement. Preventive
maintenance schedule was implemented. Optimization of process
equipment based on staggered production schedule. Introduction of low
capacity compressor for limited in process operation and effective
operation of lighting system. Automatic power controllers were
installed at Main plant Substation and at Ambattur plant. Rebate of
approximately Z 2 lakhs was obtained in the energy bill for maintaining
Power factor above 0.9.
As a result of the above measures, savings to the tune of f 60 Lakhs
was achieved.
Personnel
The total number of permanent employees as on 31st March 2010 stood at
736. The representation of SC and ST categories in the total employees
strength was as follows:
Representation of SC category : 122 (16.58%) Representation of ST
category : 43(5.84%)
The Company continued to follow the reservation policies in respect of
scheduled caste and scheduled tribe communities in accordance with the
directives issued by the Government of India from time to time.
The total strength of ex-servicemen employed by the Company as on 31st
March 2010 stood at 17 representing 2.31% of the total strength. The
number of physically handicapped employees stood at 24 as on 31st March
2010 consisting of 3 blind, 11 ortho-handicapped and 10 deaf and dumb
employees.
With the trend of manpower rationalization continuing, 68 persons have
been relieved on VRS during the year and the available manpower is
being put to the best possible use.
Training and Development
The Company has a full-fledged Training and Development Department to
take care of the training needs of the employees. Internal training
programmes were conducted.
Industrial Relations
By and large, the Industrial Relation scenario remained cordial. The
Industrial Relations Committee comprising of Management and Trade
Unions representatives met and discussed from time to time to resolve
various industrial problems.
Environment
For maintaining ecological balance, the Company has done some
conservation programmes. Effluent treatment and disposal systems have
been fine- tuned in compliance with all the statutory rules and
regulations. During the year under report, the Company has spent Rs. 7
Lakhs in this regard.
Insurance
Assets of the Company were generally insured.
Implementation of official language
The Company continued to take effective steps for implementation of the
provisions of the Official Language Act and the instructions received
from the Central Government in this regard from time to time.
Development of Ancillaries
During the year under report, the Company purchased materials to the
tune of Rs. 121.23 Lakhs from Ancillary and SSI Units for its production
requirements.
Contribution to Exchequer
During the year under review, the contribution made by the Company to
the Exchequer - both central and State has been of the order of Rs.
498.12 Lakhs by way of Sales tax, Octroi, Customs duty and Excise duty
etc.
Vigilance Activities
Vigilance Department continued to keep strict vigil within the
Organization. The Department was engaged in activities like
investigation of complaints from various sources, conducted surprise
inspections and detailed inspections of transactions. To improve
Vigilance administration and to ensure transparencies all open/limited
tenders were put on the website of the Company. Vendors list was
updated periodically. Purchase manual was updated in accordance with
CVC guidelines and a Marketing Manual is being put in place.
Deficiencies with regard to systems and procedures were pointed out for
necessary remedial actions. The practice of opening of tenders in the
presence of trade representatives was introduced to bring out more
transparency in the organizational transactions. The department
recommended for introduction of Electronic Fund transfer and e-
tendering. Vigilance Awareness Week was observed from 3.11.09 to
7.11.09 in a befitting manner.
RTI Act
The Company has implemented the provisions of the RTI Act 2005 and has
nominated the following officials:
Public Information Officer : Mr. A.B. Kumar
Assistant PIO : Ms. M. Gita
Appellate Authority: Mr. P. Jagadeeswaran, CMD
All applications and first appeals received under RTI during the year
2009-10, have been addressed.
Particulars of Employees
Information as per Sub-section 2(A) of Section 217 of the Companies Act
1956, read with Companies (Particulars of Employees) Rules 1975, and
forming part of Directors Report for the year ended 31st March
2010-Nil.
Directors
Shri. P. Jagadeeswaran, Director (Finance) continues to hold additional
charge of the post of Chairman-cum-Managing Director-HPF. There was no
change in the Board of Directors during the year 2009-10.
Audit Committee
As on 31.3.2010, the Audit Committee comprised of the following
members:
R.Subburathinam Chairman Independent Dir
Gautam Basu Member Independent Dir
G.R.Sundaravadivel Member Nominee Dir
ShashankGoel Member Govt. Director
Directors Responsibility Statement
As per requirements of Section 217 (2AA) of the Companies Amendment Act
2000, your Directors hereby declare that:
(i) In the preparation of the annual accounts, the applicable
accounting standards have been followed along with proper explanation
relating to material departures.
(ii) The Directors have selected such accounting policies and applied
them consistently and made judgments and estimates that are reasonable
and prudent so as to give a true and fair view of the state of affairs
of the Company at the end of 31st March 2010 and of the profit or loss
of the Company for that period.
(iii) The Directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of this Act for safeguarding the assets of the Company and
for preventing and detecting fraud and other irregularities.
(iv) The Directors have prepared the annual accounts on a going concern
basis.
Auditors
M/s. Padmanabhan Prakash & Co., Chartered Accountants, Chennai have
been appointed by the Government of India as Auditors of the Company
for the financial year 2009-10.
Corporate Governance
In compliance with the requirements of Clause 49 of the Listing
Agreement with the Stock Exchanges, the following are annexed to this
report:-
The Management Discussion and Analysis Report
A report on Corporate Governance The Certificate of the Auditors on
Corporate Governance Status before BiFR / AAIFR / Revival
Consequent upon recommendations of BIFR and AASFR for winding up of
HPF,, in the year 2005, the Unions,. Officers Association and the
Company had approached the Madras High Court and has obtained a stay on
further proceedings of BiFR and AAIFR. In the meanwhile, with the
approval of the Government, a Revised Revival Strategy for HPF was
drawn up by Consultants, M./s Ernst & Young. The Ministry of Heavy
industries, after consideration of the report had forwarded the same to
the BRPSB in Apr 2008.
The year 2009-10 happened to be a landmark year for HPF with the BRPSF
having given its clearance to the proposal with favourable
recommendations to the Government for adoption of the same. Based on
BRPSE recommendations on HPFs Restructuring Package, the DHI is now in
the process of putting up the CCEA proposal for approval. Also based on
BRPSE recommendations, the Govt, had released Working Capital of 7 30
Crores to HPF that forms a part of the Revival proposal. The Company
now awaits final nod of the Cabinet to the Restructuring Proposal, as
approved by BRPSE.
With the said Working Capital, the Company has entered into a MO Li
with the Govt, for the year 2010-11 involving sales target of f 73.50
Crores and production target of Rs. 77.84 Crores. In anticipation of
Revival, the Company is committed to achieve these targets in the
coming year.
Acknowledgement
Your Directors wish to place on record their sincere thanks to the
Government of India, particularly the Department of Heavy Industry, the
Bankers, valued customers, for their co-operation and support. Your
Company sincerely appreciates the valuable services rendered by the
employees of the Company. Their efforts and support for the cause of
revival was commendable.
For and on behalf of the
Board of Directors
P.Jagadeeswaran
Chairman-cum-Managing Director (Addl.Ch)
Mar 31, 2009
The Directors present the Forty Eighth Annual Report on the working of
the Company along with the audited accounts for the year ended 31st
March 2009, report of the Statutory Auditors and the comments thereon
by the Comptroller and Auditor General of India.
Corporate Performance
The audited financial data for the last ten years are summarised below
along with the Cash flow statement for 2008-09.
Share Capital
The Authorised and Paid up Capital of the Company as on 31st March 2009
stood at Rs. 210 Crores and Rs.203.87 Crores respectively.
Fixed Deposit
No deposit has been received by the Company during the year under
report
Corporate Results Production
The production during the year was 0.956 M.Sq.m valued at Rs. 2409.93
Lakhs as against 0.546 M.Sq.m valued at Rs. 1761.53 Lakhs achieved
during the previous year. The itemwise production is given below:
(In Million Sq.m)
2008-09 2007-08
Cine Products 0.010 0.009
X-Ray (Incl. Indl. X-Ray) 0.802 0.371
Graphic Arts 0.135 0.125
Paper Products -- 0.006
Others (Miscellaneous) 6.009* 0.035
TOTAL 0.956 0.546
*Includes job order
production of 0.005 --
Though production in the current year shows an improved trend as
compared to the previous years, the low volume of production is
attributable to lack of timely and adequate working capital, increased
raw material cost and lack of orders due to stiff competition from MNCs
in the domestic market. Government support has been sought for
continuous operation of the plants and increasing production. The
Company continues to explore areas for diversifying its activities.
Turnover and Loss
During the year under review, the Company achieved a turnover of Rs.
2618.48 Lakhs as against Rs. 1716.53 Lakhs in the previous year. The
Companys operations resulted in a net loss of Rs. 89026.05 Lakhs for
the year as compared to a net loss of Rs 78949.15 Lakhs in the previous
year. The operating loss during the year was Rs. 1373.08 Lakhs as
against Rs. 1731.69 Lakhs during the previous year. Low capacity
utilisation and the prevailing market scenario besides heavy interest
burden continue to be the major factors affecting the financial
position of the Company. The Company adopted various strategies to
improve its operations and effected cuts in its administrative
expenses. These processes would be pursued vigorously to improve its
financial position and bring down the operating loss further in the
coming year.
MOU 2008-09
We are glad to inform that during the year 2008- 09, the Company had
entered into a MOU with the DHI, envisaging achievement of Production
and Sales of Rs. 19 Crores and Rs. 20 Crores respectively. Amidst
various constraints, the Company has successfully achieved / surpassed
these targets significantly and achieved production and sales of Rs.
23.83 Crores and Rs. 26.18 Crores respectively. The Company has
achieved other parameters of the MOU also to the extent possible.
Exports
Inspite of flow of significant export enquiries, the Company could not
convert these enquiries into confirmed orders due to price and supply
constraints. The Company is in contact with M/s. Projects and
Equipment Corpn. Ltd., a Gol undertaking, to explore the possibility of
exporting the products through their International contacts. The
Company requires Market Development Assistance from the Govt, for
promotion of exports.
Polyester Base Medical X-Ray, Industrial X-Ray and Graphic Arts Films
Plant
The Plant has produced 0.937 M.sq.m of Films during the year under
report as against 0.371 M.sq.m during the previous year. The
performance of the Plant is expected to improve in the coming year.
Research and Development
During the year, the Department of Scientific and Industrial Research
under the Ministry of Science & Technology has accorded extension of
recognition to R&D for a further period of 3 years upto March 2012.
Specific Areas in which R&D was carried out by this Company
R&D activities were carried out on New Product Development,
Product/Process Improvement, Technology Upgradation, Import
Substitution and Cost Reduction and Production Trouble Shooting works
Benefits derived as a result of the above R&D
Companys requirements with respect to 11 Speciality Chemicals were met
by manufacturing the same at Organic Synthesis Unit resulting in cost
savings of Rs. 43 Lakhs. The following products were commercialized
with know-how developed at R&D.
- Industrial x-ray with further low coating weight
- Medical x-ray (Blue) on a large scale with low coating weight.
Following products, for which plant trials are in progress, will soon
be commercialized.
- Graphic Arts Red Laser Scanner Film/ Image Setter Film
- Inkjet Paper
- Polyester Subbed Base
- Digital X-ray Film
- Medical Imaging Film (Panchromatic)
- Laser Printer Film
Future Plan of Action
Future R&D programme covers development / implementation of know-how
for the following:
a) Improvement/cost reduction on the following products
1. Medical X-ray Film
2. Graphic Arts Red Laser Film/Image Setter
Film
3. Industrial X-ray Film
4. Medical X-ray (Ortho) Film
b) Developmental Work on following Products
1. Low speed Industrial X-ray Film
2. Indigenization and manufacturing of Fine Chemicals
3. Acid Violet Dye(lmport Substitution)
4. KF 508 Dye (Import Substitution) for Graphic Arts Film
5. Silk Screen Printing Film
6. Thermal Imaging Film
7. Thermal Paper
c) Non Silver Digital Imaging Technology
New Projects for Non Silver Digital Imaging Technology works are in
progress in association with M/s Technova Imaging Systems (P) Ltd.,
Mumbai.
R&D Expenditure (Rs. In lakhs)
a) Capital : Nil
b) Recurring : 76.11
c) Total : 76.11
d) Total R&D
expenditure
as a % of total
turnover : 2.92%
Technology absorption, adaptation and Innovation: Information regarding
imported technology
- Collaboration agreement if any
- Technology import
- Year of import
- Has technology been fully absorbed NIL
- If not fully absorbed, areas where it has not taken place, reasons
therefore _
Quality Assurance
HPF is an ISO 9001:2000 Company and has taken various steps to maintain
the quality standard of its products.
The Quality Assurance Department checks all incoming raw materials and
packing materials for their suitability for use in production. Raw
materials from new sources are also developed. Annual vendor rating
analysis are carried out to study the performance of suppliers of raw
materials, chemicals and packing materials. The sensitivity of the
fresh and aged photographic goods are measured. All the finished goods
are checked by QA as a first customer to see that no defective material
is passed on to the customer. QA has addressed the concern of the
customer at the point of usage. Analysis on production/rejection
performance are done and circulated to production division, as feedback
information.
QA guides Production to do online corrective and preventive action, to
realise quality target. Statistical sampling plans are being suggested
for new products. QA is carrying out the task of updating testing
methods and revising specifications for existing products and drawing
specifications for new products. QA has Radiographic testing
facilities, facilities for testing of waste water, drinking water and
process water.
To keep track of performance of our products in the market, customer
complaint details are studied periodically. During 2008-09, the overall
customer complaint on the sales volume was 0.07%. The quality
performance index was 4.70 sigma against the target of 6 sigma.
Energy Conservation
The energy conservation measures adopted during the previous year were
continued for the year 2008- 09 viz;
Electrical Energy conservation
The power factor was always maintained well above 0.95 by power
capacitors according to the requirement. Energy efficient copper chokes
were installed and maintained. Heater and lighting loads were
regulated. Power transformers were utilised to the optimum level.
Preventive maintenance schedule was strictly followed to improve
efficiency of motors and other equipments. Optimum utilization of
process equipment was made based on production schedule. The cold
storage compressor was effectively operated with the help of Automatic
Control Circuit. The Plant operations were sustained with reduced level
of maximum demand. Street lights and security lights were effectively
utilised with the help of timer circuits. Low capacity compressor was
put into service in Main Plant for preservation of the in-process
material.
Thermal Energy Conservation
Combustion control in Boiler and in Hot Water Generator was maintained
at reduced level of excess air. The blow down level was optimized by
monitoring the feed water and blow down water quality. The Boilers and
Hot water generator operation was optimised by staggered production
schedules. Strict follow-up of preventive maintenance activities was
done.
As a result of the above measures, savings to the tune of Rs. 24 Lakhs
was achieved.
Future Plans:
Steps have been taken for installation of energy efficient
refrigeration/air compressor system at Main Plant.
Personnel
The total number of permanent employees as on 31st March 2009 stood at
812. The representation of SC and ST categories in the total employees
strength was as follows:
Representation of SC category : 133 (16.38%)
Representation of ST category : 44 (5.42%)
The Company continued to follow the reservation policies in respect of
scheduled caste and scheduled tribe communities in accordance with the
directives issued by the Government of India from time to time.
The total strength of ex-servicemen employed by the Company as on 31st
March 2009 stood at 26 representing 3.20 % of the total strength. The
number of physically handicapped employees stood at 30 as on 31st March
2009 consisting of 4 blind, 15 ortho-handicapped and 11 deaf and dumb
employees.
With the trend of manpower rationalization continuing, 42 persons have
been relieved on VRS during the year and the available manpower is
being put to the best possible use.
Training and Development
The Company has a full-fledged Training and Development Department to
take care of the training needs of the employees. Internal training
programmes were conducted.
Industrial Relations
By and large, the industrial relations scenario remained cordial. The
Industrial Relations Committee comprising of Management and Trade
Unions representatives met and discussed from time to time to resolve
various industrial problems.
Environment
For maintaining ecological balance, the Company has done various
afforestation programmes. Effluent treatment and disposal systems have
been fine-tuned in compliance with all the statutory rules and
regulations. During the year under report, the Company has spent
Rs.2.91 Lakhs in this regard.
insurance
Assets of the Company were generally insured.
Implementation of official language
The Company continued to take effective steps for implementation of the
provisions of the Official Language Act and the instructions received
from the Central Government in this regard from time to time.
Development of Ancillaries
During the year under report, the Company purchased materials to the
tune of Rs. 161.91 Lakhs from Ancillary and SSI Units for its
production requirements.
Contribution to Exchequer
During the year under review, the contribution made by the Company to
the Exchequer - both central and State has been of the order of 478.92
Lakhs by way of Sales tax, Octroi, Customs duty and Excise duty etc.
Vigilance Activities
Vigilance Department continued to keep strict vigil within the
Organisation. The Department was engaged in activities like
investigation of complaints from various sources, conducted surprise
inspections and detailed inspections of transactions. To improve
Vigilance administration and to ensure transparency all open/limited
tenders were put on the website of the company. Vendors list was
updated periodically. Purchase manual was updated in accordance with
CVC guidelines and a Marketing Manual is being put in place.
Deficiencies with regard to systems and procedures were pointed out for
necessary remedial actions. The practice of opening of tenders in the
presence of trade representatives was introduced to bring out more
transparency in the organizational transactions. The department
recommended forintroduction of Electronic Fund transfer and
e-tendering. Vigilance Awareness Week was observed from 3.11.08 to
7.11.08 in a befitting manner. Sensitisation" programme on vigilance
conducted by CVO was attended by Senior Officers.
RTI Act
The Company has implemented the provisions of the RTI Act 2005 and has
nominated the following officials:
PIO : Mr. A.B. Kumar
APIO : Ms. M. Gita
Appellate Authority: Mr. P. Jagadeeswaran, CMD
All applications and first appeals received under RTI during the year
2008-09, have been addressed
Particulars of Employees
Information as per Sub-section 2(A) of Section 217 of the Companies Act
1956, read with Companies (Particulars of Employees) Rules 1975, and
forming part of Directors Report for the year ended 31st March
2009-Nil.
Directors
Shri. P. Jagadeeswaran, Director (Finance) continues to hold additional
charge of the post of Chairman-cum-Managing Director-HPF.
Shri. Shashank Goel, Director, Department of Heavy Industry, Government
of India joined the Board on 15th May 2008 in place of Shri. Munshi
Ram, Deputy Secretary, DHL Shri. G.R. Sundaravadivel, Nominee
Director-SUUTI joined the Board on 16th Apr 2008 in place of Shri. V.H.
Ramakrishnan. In compliance with SEBI guidelines Shri. Gautam Basu and
Shri R. Subburathinam were inducted into the Board as Independent
Directors w.e.f. 12th Sep 2008.
The Board places on record its gratitude for the co-operation and
valuable guidance rendered by the outgoing Directors.
Audit Committee
With the induction of Independent Directors on the Board, the Audit
Committee was reconstituted and comprised of the following members as
on 31.3.2009:
R.Subburathinam Chairman Independent Dir
Gautam Basu Member Independent Dir
G.R.Sundaravadivel Member Nominee Dir
Shashank Goel Member Govt. Director
Directors Responsibility Statement
As per requirements of Section 217 (2AA) of the Companies Amendment Act
2000, your Directors hereby declare that:
(i) In the preparation of the annual accounts, the applicable
accounting standards have been followed along with proper explanation
relating to material departures.
(ii) The Directors have selected such accounting policies and applied
them consistently and made judgments and estimates that are reasonable
and prudent so as to give a true and fair view of the state of affairs
of the Company at the end of 31st March 2009 and of the profit or loss
of the Company for that period.
(iii) The Directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of this Act for safeguarding the assets of the Company and
for preventing and detecting fraud and other irregularities.
(iv) The Directors have prepared the annual accounts on a going concern
basis.
Auditors
M/s. Padmanabhan Prakash & Co., Chartered Accountants, Chennai have
been appointed by the Government of India as Auditors of the Company
for the financial year 2008-09.
Corporate Governance
In compliance with the requirements of Clause 49 of the Listing
Agreement with the Stock Exchanges, the following are annexed to this
report:-
The Management Discussion and Analysis Report
A report on Corporate Governance
The Certificate of the Auditors on Corporate Governance
Status before BIFR / AAIFR / Revival
Consequent upon recommendations of BIFR and AAIFR for winding up of
HPF, the Company has approached the Madras High Court and has obtained
a stay on further proceedings of BIFR and AAIFR. In the meanwhile, with
the approval of the Government, a Revised Revival Plan formulated by
Consultants, M/s Ernst & Young was duly considered by the Ministry of
Heavy Industries and Public Enterprises and has been forwarded to the
Board for Reconstruction of Public Sector Enterprises (BRPSE). The
Revised Revival Plan is presently under consideration of the BRPSE and
the Government is likely to take a final decision on HPF, based on
recommendations of the BRPSE.
Acknowledgement
Your Directors wish to place on record their sincere thanks to the
Government of India, particularly the Department of Heavy Industry, the
Bankers, valued customers, for their co-operation and support. Your
Company sincerely appreciates the valuable services rendered by the
employees of the Company. Their efforts and support for the cause of
revival was commendable.
For and on behalf of the Board of Directors
P.Jagadeeswaran
Chairman-cum-Managing Director
(Addl.Ch)
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